Valve tappet and analogous articles



I ,644,793 Get. 11 1927- G, R. RICH VALVE TAPPET AND ANALOGOUS ARTICLES Filed Jan. 50. 1925 Patented oa. 11, 1927.

" UNITED. sTATEs GEORGE E. RICH, F BATTLE CREEK, MICHIGN. i

vALvE' TAPPET AND ANALoGoUs ARTICLES.

' application mea January so, 1925. seran No. 5,805.

This invention relates to valve tappets d and analogous headed articles, such for ine stance, as poppet-valves for internal combustion engines Aand has reference more particularly to headed articles made from two pieces of metal that are made integral with each other in the process of` manufacture. The principal object of this invention is to unite the head and stem of valve tappets, yl0 poppet valves and analogous headed articles,

1n a novel and highly etlicient manner whereby the possibility of separation between the head and stem is wholl eliminated.` v.Another object is to provi e novel means for uniting the head with the stem of such articles, whereby the head portion may be composed of one grade of material and the stem'l portion composed of another grade. In articles of this class the-'head portion is subject to the iniuen'ce of high temperatures that tend to destroy the hardness of the head, whereas the stem portion is-only subject to the ordinary friction wear caused by its reciprocating `movements in its bearing. In'

accordance with the present invention the head portionv may be composed of a grade of metal capable of effectively resisting intense heat, either caused by friction or by hot oxidizin gases, and the stem may be composed o a grade of material best suited for resisting wear caused by reciprocation in a lubricated bearing. For articles of higher grades, chrome steel or chrome silicon steel,

chrome nickel steel and other high grade ordinary steel maybe used for the stem. For certain classes of work the head portion may bemade of iron alloys, for instance, silicon-iron, which is a metal alloy composed of iron and silicon 'andrelatively low in carbon and bein free from other elements in amounts suiiicient to effect the alloy directly or positively. Silicon-iron contains. approx1mately..from one per cent 'to six per cent carbon, 'although these proportions may varyisomewhat. The use of slllcon-ironfor alloys may be used in the head portion andcent silicon and under approximately .12 per tages vin view this invention consists in a va two pieces of forgeable material, one piece forming the stem and an interior part of the head and the other piece forming the exterior portion of the head and being welded to the part contained therein. It further consists in a-headed article of manufacture of whichthey exterior head portion is formed of silicon-iron welded to an 'interior ortion which forms part ofthe stem. -It urther consists in a headed article of manufacture 1n which the portion of the -stern contained within the head portion is spread out radiallv into the exterior head ortion and welded thereto. It further consists in 'the hereinafter described process for uniting a head portion with a stem portion of a headed article of manufacture, wherein the portion of the stem which is contained in the exterior head portion is spread out radially into the flattened exterior head portion and welded thereto. It further consists in the several novel features hereinafter fully set forth and claimed.

The invention is clearly illustrated in the accompanying drawing in which Fig. 1 is a side elevation of a valve tappet embodying'a simple form of the present invention; Fig. 2 is a side elevation of the unfinished head portion and stem portion from which the valve tappet is produced; Fig. 3 is a view, partly in side elevation and partly in central longitudinal section of the valve tappet after the head and stem portion have been formed up and weldedrtogether; Fig'. .4 is a central longitudinal section of the unfinished head portion and stem head portion is formed up and welded to the stem portion; Fig. 5 is Aan end view of the tappet seen in Fig.. l and Fig. 6 is a view, partl in side elevation and partly in central ongitudinal section, showing the application of the present invention to a poppet valve.

Referring to said drawing Figs. 1 to 5 inclusive, the re erence character 10 designates thestem of a valve tappet,` 'embodying a simple form of the present invention, and 11 designates the head thereof.

and to" The head is usually of the flattenedV ordisc like form now 1n common use in many of the tappets .used in most of the automobileengines. The stem portion may. be formed from a steel rod 10-l (see Fig. 2) of suitable dimensions and the headis formed from a block 11*1 of suitable dimensions to form the finished head. The stem portion may be made of one grade of steel suitable for re7 sisting wearin a tappet bearing and the block may be formed of another grade of steel suitable for resisting high temperatures and the wear caused by the rubbing of a cam The stem and block are Welded together in a novel manner which will now be described.

In constructing a valve tappet in accordance' with the present invention, I first cut a length of rod 10a from a round steel rod of the proper diameter. The length of the piece 10 is determined by t-he length of the finished tappet stem, plus the length of the metal block 11a. This piece is preferably turned down at one end to form a reduced portion 10b which is of the same length as the block 11a and in accordance with preferred practice the reduced portion 10" is further reduced in diameter as at 10c thereby leaving a shouldered portion 10d. The block 11 is cut fr'om a round metal rod of suitable diameter, preferably greater than the diameter of the stem portion of the piece 10, and its length is determined by the size of'the tappet head" which is to be forged therefrom. The block 11a is bored to form a hole 11b which has a reduced portion 11c that leaves a shouldered portion 11d, the size and shape of the hole being the same as that of the reduced parts 10b, 10, of the stem portion whereby said reduced parts of the stem portion may fit fairly well in the hole of the block. The side of the block may be machined down to the exact size required to form a tappet head. In assembling and welding the parts together, the reduced end of the stem portion 1s driven into the hole of the block. and held therein by friction or otherwise and said end is then heated to a suitable temperature which will permit forging, and this will depend upon the character ofthe metal or metal alloys of which the stem portion and'block are composed. When, properly heated the stem portion 10a is inserted in the center hole of a forming die 15 (see Fig. 4) the upper faceof which has a recess 16 conformingto the shape of the under side of the tappet head which is `to be formed.' A forging machine, as for y die, the hammer is set in motion and `strikes upon. the heated parts that protrude from the die. The block and part of the stem portion which protrude from the recess in the die are thereuponhammered down into said recess and they take the shape defined by the bottom and side of the recess. The

upper reduced part of the stem portion is flattened down andspread out radially with the block and forms a flange or web 10". (See Fig. 3.) During the process of hammering the block down, the temperature is increased slightly due to the friction caused l takes the form of a thin fili, 10f (see Fig. 3)

and the reduced portion 10c takes the form of another fin 10g. These fins are relatively thin and come to a relatively sharp edge and weld effectively with the exterior head portion. 4 i

After the blank is made up as shown in Fig. 3 it is machined and hardened in the usual manner. If desired the stem may be bored out to form a hollow stem and it is 'internally threaded as usual for the reception ofthe adjusting stud.

For high grade valve tappets tough, hard steel may be used for the head which will resist the great wear that is occasioned by the rubbing of the cam on.

the bearing face of the head and also the heat that is developed from the friction.

The stem may be made of ordinary steel inasmuch as it is not subject to the hard use r,that the head is.

In Fig. 6 the invention is shown as applied tov a poppet valve for internal combustion engines. The reference letter 1014designates the stem and 111 designates the valve head. The head and stem are united in substantially v,the same manner as the head and stemv of the valve tappet,`

whereby a portion of the stem is contracted longitudinally and expanded laterally of itself in the form of a web 102 which is contained in and welded to the exterior portion of the head. If the stem is formed with reduced stepped portions like the stemv of the valve ltappet above described, the laterally expanded .part of the stem will be formed with thin sharp fins .circumferentiallyl disposed about the laterally expanded art. 10, whereby the `stem .and head will e more effectively welded together to form an 'in-- tegral piece. v

a very y .l The head of the valve may, of course,"be

made of onegrade ofmaterialand the stem of another and I have found it to be of particular advantage to use siliconfiron in the manufacture of the head. Silicon-iron is a forgeable metal and is readily forged to the steel stem in accordance with the above described process. Furthermore, silicon-iron is a relatively inexpensive material, although it is exceeding ecient in resisting the hi h oxidizing temperatures and vgases that evelop in internal combustion engines.

In the specification and inthe a pended claims the term forge is employed I desire it to be understood that this term wherever it occurs herein includes the process of fashioning or shaping u metal heated to a forging temperature, an welding the pieces together, whether by the process of hammering with repeated blows or by the application of pressure to the heated pieces.

More or less variation of the exact details of construction is possible without departing from the spirit 'of this invention; I desire, therefore, not to limit myself to the exact form of the construction shown and described, but intend, in the following claims, to point out all of the invention disclosed herein.

I claim as new, and desire to secure by Letters Patent:

1. A new article of manufacture, comprising a disc like head and stem, composed of two pieces of forgeable material, one piece comprising the major and exterior portion of the head and the other piece comprising .the stem and having a art .thereof within the head, the part of t e stem Within the head having a pluralit of separate annular radially extendin ns, each tapering to a thin edge, and the ead piece having separate thin annular radially extending ns overla ping the ns ofthe stem portion and being integrally united with the piecey which formed the stem.

2. As a new article of manufacture a valve tappet comprising a disc like head and astem, composed of two pieces of for eable material, the material of one piece e.

ing diilerent than that of the other and one `piece comprising the major and exterior portion of the head, and the other piece comprising the stem and having a part thereof within the head, the part of the stem within the head having se arate annular radi` ally extending -ns eac taperin to a thin edge and extending into the heay piece, the

head piece having se arate annular radially extending fins over al ping the ins-of the stem vpiece and integra united therewith.A

GE BGE REICH. 

